I am willing to generate the design attached below, as a single iteration. You will need to clean up some aspects with a file, so if it is too tight, file more where it interferes...I hope it is useful to you, as the weight of the laser is positioned closer to a direct pistol rail mount.
You want external supports only. It may help to rotate the part 45 degrees to minimize the need for supports, but some will be required.I am not a printer support specialist because I try to only design parts that don't require any.You may need to glue the rail onto the moderator, after printing them separately. Else watch some tutorial videos:https://www.youtube.com/results?search_query=setting+external+supports+in+cura
Mel,You asked about a smooth rail to make printing easier. The smoothed rail shown below has a 45 degree curved chamfer that mates with that of the moderator to pistol rail section. This means you can print the moderator rear section without slanting it, and without adding supports.The new rail 26 mm long along the bottom.STL attached
Mel,My attitude is that if someone is interested in version 6 of this moderator based on seeing my post at the BB gun section of the forum, they will keep reading this thread to the end. But, you are welcome to add the railed version to that thread if you like.
You may have noticed that I reinforced the connection between the rail section and the moderator body in the one piece design (directly above)? I added that reinforcement to the rear section with the smooth rail, in case you prefer the look and the increased strength and stiffness: STL attached