Haven't tried it myself, but I've heard some guys putting a coin between the cartridges to increase pressure on the piercing pins...
The piercing pin in the valve may be hanging up on the front orifice of the valve. When you removed the felt and screen from the valve, did you remove the washer, or leave it in? That washer acts like a sort of guide for the piercing pin, keeping it somewhat centered in the valve. You could try polishing the nose of the piercing pin so that it glides a bit smoother. it may be hanging up on the valve body.