Results of measuring the heads of 20 samples of the boxed .177 Ultra Magnums:There was an extreme spread of 0.005" (0.13mm) which is very similar to that of the pellets in the tins. Standard deviation is 0.0011". None of the pellets measured had the gross mold flashing issue (i.e. was not deliberately selecting the worst pellets).Such a wide variation is extremely disappointing for pellets supposedly from the same die. The box is marked Die J, Oct 01, 2013 for anyone wondering.
Are most of the heads less than 4.52? I wonder if it would be possible to take a small cake pan or piece of stock and drill holes all along one edge to act as a go/ nogo gauge for the heads. Toss in 10 or so pellets at a time and shake them down to the holes to see which ones fall through, which ones get just the head through, and which ones just tip up and lay on top of the holes.
I'm getting good groups with the Crosman Brown Box Premier pellets out of my Challenger.....