The receiver is toast. After heavy honing, the pitting in the compression area is no smoother and still deep enough to hook a pick on. I'll be sending a letter to Hatsan detailing what I've found since this is obviously a manufacturing issue, but of course, since I voided the warranty I don't expect anything.Live and learn.
The receiver is damaged Mike. I am not going to reassemble a receiver that will not seal properly, just so I can destroy a new JM seal and see what happens.*Edit*Sorry for the harsh reply. I'm just a bit annoyed. I've e-mailed Hatsan USA and outlined what I found and included pics. I'll wait to see what they say, then I'll maybe take it to the machine shop out here and have it properly honed. Of course, I may have to button the piston and get a larger seal.
The problem is that there is a deformed area on the seal that matches the location of the pitting in the tube. That tells me pressure was escaping and causing uneven seal lip loading, which would eventually destroy the seal, not to mention cause erratic pressures.The real problem though is that with an oversized bore, it will not be easy to find a seal to fit unless I turn one myself, which I am not equipped to do properly. JM doesn't seem to be doing any custom work anymore.If I'm lucky, Hatsan will step up and take care of this when and IF they reply to my e-mails. I've also notified JOAO, though I doubt there is much he could do about it, and I don't want him to eat the cost for something Hatsan wont take back. If not, it'll get put on the back burner while I take care of other projects and get the custom sized seal issue dealt with.
"Hatsan Arms Company Hi Paul, We are sorry about the problem you had. HatsanUSA will be contacting you soon and we will for sure have the issue fixed. Thanks"
Counting today almost 3. They're being generous but cautious. I have to pull my tophat out and reinstall the original seal, then I'll ship it to them.
Hatsan has contacted me and wants the rifle so they can inspect it and if they find a problem with assembly want to be able to address it. I'll be shipping it to them tomorrow, and hopefull all goes well.
Quote from: Paul68 on April 20, 2012, 07:12:50 PMHatsan has contacted me and wants the rifle so they can inspect it and if they find a problem with assembly want to be able to address it. I'll be shipping it to them tomorrow, and hopefull all goes well.LOL, the big piece of steel imbedded in the piston wasn't enough proof there was an assembly problem.