Steve, I just re-read your post and it looks like you have to have a MROD trigger for the challenger hammer to work in a Disco. Is that correct. I have the regular Disco trigger group.
The notch (waist) in the middle of a Disco/22XX, or a 13XX hammer serves NO useful purpose (except to hold the hammer off the end of the valve if you pull it back just a small distance).... The sear does NOT engage there when the gun is cocked, it engages on the front of the hammer, in exactly the same place as does the PRod, Challenger and 1701P hammer.... The MRod hammer also engages on the front....If you use the PRod or 1701P trigger group on a 13XX, Disco or 22XX, you must use the corresponding hammer, WITHOUT a notch in the bottom, or fill the notch in, or you will have to pull the trigger in order to cock the gun.... I have made many cylindrical hammers for 13XX, 22XX and Discos, for use with either the standard trigger or an MRod trigger, and I can assure you that they work perfectly.... The notch (waist) is NOT required....Bob
it's made from low grade steel so to re harden you would have to use kasenite or similar the carbide burrs are a few quid just to see I took a stock disco hammer and drilled it m5 and a 8mm counter bore to sink the head of a m5 bolt iturned down to 7.5 mmtook about 15 mins to do