About the only thing I do different is use a spent .22LR shell case as a "spring guide" instead of your plastic block.Drop it in the spring from the top so the rim contacts the sear.No doubt your square block fit the rectangle slot better but the .22 shell was super easy and eliminated the "catch" as the rear of the spring come off the back of the sear.
...but I'm thinking a little scrap of hardwood like cherry or walnut would be super simple to use and be plenty durable for what little friction is involved here
I suddenly realize I'm looking at a Lego piece.
Extremely well done, Jason! Good to see the dimensions for others to use. The sears are so distorted when stamped that a file is the first tool necessary to get them reasonably flat. That factory sear to sear spring interface is an abomination. I have been (when not doing a hundred other things) trying to reshape sears to a rounded interface with the spring guide. Hope that comes to importance after Chief and Maximus and much other work.
Okay, this is pretty funny. Today I'm looking at the little spring guide I made...And I suddenly realize I'm looking at a Lego piece. We have 5 boys aged 2 - 12, and consequently enough Legos to start our own Lego museum. So I rummage though one of the many organizers filled with Lego blocks and pull out a couple of similarly sized pieces. Over to the calipers and it's precisely 0.31" square. No kidding, exactly the same cross section as the one I made.It works like a charm:The little cap on top is a smaller diameter so my 1/4" ID spring isn't a snug fit but it has no negative effect and the trigger works just as smoothly.
Great minds think alike! One of the guys over on the CAPOF mentioned that he used to fabricate a part like this with a notch for the sear, pretty much because it seemed like the right thing to do. But he went on to explain he determined it made no difference so he stopped. I simply mix a little slow cure epoxy (30min) and fill up the pocket on the Lego piece, just to the point where the pool is a few thousandths proud. Slow cure not because the working time is useful but because it tends to cure to a harder, low-friction surface than the slow cure stuff. Then once it cures, I sand it flat against a piece of glass using 320 -> 400 -> 600 grit and at that point it’s nice and smooth. It’s such a good fit to the channel in the grip frame that it doesn’t tip sideways or anything like that to adversely affect the pull.