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All Springer/NP/PCP Air Gun Discussion General => Machine Shop Talk & AG Parts Machining => Show us your Custom Airgun Parts (TRICKS-N-TIPS) => Topic started by: vestlenning on April 17, 2016, 07:07:13 PM

Title: Gun stock from birch plywood
Post by: vestlenning on April 17, 2016, 07:07:13 PM
A lot of nice home made gun stocks to be seen, just had to give it a go myself. Glued three pieces of birch plywood together for a total width of 45 mm. Have been thinking about the look for some time and ended up on a hybrid between a Slavia 631 and a Walther LGR.

Here's the first pic after rough cutting with a jig saw:

(http://barx.org/diverse/airgun_stock.jpg)

Profile done:

(http://barx.org/diverse/airgun_stock_02.jpg)

Fitted the action today. It's sturdy, everything works and it looks good - I'm happy! Now for a cold beer, more pics tomorrow.
Title: Re: Gun stock from birch plywood
Post by: floydlong on April 17, 2016, 07:17:08 PM
Waiting, waiting, waiting...more pictures please!
Title: Re: Gun stock from birch plywood
Post by: GP2004 on April 17, 2016, 07:53:22 PM
Yes. Let us see it as you progress. I would bet that it will be good!
Title: Re: Gun stock from birch plywood
Post by: BenjiHunter on April 17, 2016, 07:54:53 PM
That is going to be a sweet rifle stock.
Title: Re: Gun stock from birch plywood
Post by: oldnamvet on April 17, 2016, 07:57:11 PM
I assume that you are using baltic birch plywood?  How many plys?
Title: Re: Gun stock from birch plywood
Post by: vestlenning on April 19, 2016, 06:12:31 PM
I assume that you are using baltic birch plywood?  How many plys?

Baltic, yes. 3 x 15 mm, 33 plys in total.

Stock shaped and treated with epoxy. Pics tomorrow, I promise.
Title: Re: Gun stock from birch plywood
Post by: Underdog on April 19, 2016, 06:15:20 PM
Great! Can't wait to see more pix.
Title: Re: Gun stock from birch plywood
Post by: vestlenning on April 20, 2016, 09:03:01 AM
Room for the action, rounded, soaked with epoxy:

(http://barx.org/diverse/airgun_stock_03.jpg)

(http://barx.org/diverse/airgun_stock_04.jpg)

(http://barx.org/diverse/airgun_stock_05.jpg)

Next:

- The action fits good, but I will do some bedding with epoxy and saw dust to secure it in place.
- Butt pad from cotton micarta.
- Hole for the anti bear trap release button.
- More attention to details, more epoxy and then some coats of polyurethane.
Title: Re: Gun stock from birch plywood
Post by: oldnamvet on April 20, 2016, 09:18:48 AM
Nice work with router and chisels.  Plywood isn't always the most friendly material when it comes to fine woodworking.
Title: Re: Gun stock from birch plywood
Post by: wilsonj1018 on April 20, 2016, 09:25:52 AM
Not a fan of plywood, but that's good work man. Keep the updates rolling.
Josh
Title: Re: Gun stock from birch plywood
Post by: Underdog on April 20, 2016, 09:42:21 AM
What kind of plywood did you use? Baltic Birch? Or something else? Looks almost like a Fir core...
Title: Re: Gun stock from birch plywood
Post by: vestlenning on April 20, 2016, 10:01:47 AM
What kind of plywood did you use? Baltic Birch? Or something else? Looks almost like a Fir core...

As I said above: Baltic it is, 3 x 15 mm, 33 plys in total.
Title: Re: Gun stock from birch plywood
Post by: Underdog on April 20, 2016, 10:35:35 AM
Whoops!  :o
Missed that. Or just plain forgot since yesterday (CRS disease). Sorry for the repeat question.
Title: Re: Gun stock from birch plywood
Post by: Hoosier Daddy on April 20, 2016, 02:12:39 PM

Next:


- Butt pad from cotton micarta.


Please keep the updates coming.
I am especially interested in the mircata process. I have been toying with the idea of a set of pistol grips out of some cotton scraps I have been collecting in green, beige and black.
Title: Re: Gun stock from birch plywood
Post by: BenjiHunter on April 20, 2016, 03:10:27 PM
Looking good!
Title: Re: Gun stock from birch plywood
Post by: vestlenning on April 24, 2016, 02:10:51 PM
- Action bedded with epoxy and saw dust.
- New anti bear trap release button from steel.
- New trigger guard from stainless steel.
- Butt pad from cotton micarta.
- Stock bolts from stainless steel.
- More epoxy, then matt polyurethane.

(http://barx.org/diverse/airgun_stock_06.jpg)

(http://barx.org/diverse/airgun_stock_07.jpg)

(http://barx.org/diverse/airgun_stock_08.jpg)

(http://barx.org/diverse/airgun_stock_09.jpg)

(http://barx.org/diverse/airgun_stock_10.jpg)
Title: Re: Gun stock from birch plywood
Post by: Slavia on April 24, 2016, 04:31:24 PM
I like the look.  Did you use anything to keep the compression tube from sticking to the epoxy/sawdust mix (i.e., a "mold release agent")?
Title: Re: Gun stock from birch plywood
Post by: vestlenning on April 24, 2016, 06:50:47 PM
Did you use anything to keep the compression tube from sticking to the epoxy/sawdust mix (i.e., a "mold release agent")?

Plastic wrap, worked great.
Title: Re: Gun stock from birch plywood
Post by: oldnamvet on April 24, 2016, 08:10:27 PM
Not only does it look cool, it will never warp.
Title: Re: Gun stock from birch plywood
Post by: rayandkerry on April 24, 2016, 08:38:54 PM
Nice job! I like the trigger guard. 

I built a custom stock for my benjamin discovery...the stock stock (hehehehe... Funny) was way too small for me, especially with a scope mounted.

Anyway, I'm going to put a marauder trigger into my Discovery and was wondering what I was going to do for a trigger guard.  Honestly, without seeing your stock, I never would have thought to screw the guard right into the stock (instead of screwing it into the action itself like would normally be done).  Great idea for diy stocks!  I will brazenly steal that idea, thank you! :-)
Title: Re: Gun stock from birch plywood
Post by: TleVta on April 26, 2016, 12:33:01 AM
I bought a Boyd's Blaster blank and I want to fit it to an HW97K. Stock makers I have contacted won't do it. Looks close to a DYI project at this time. Going to a wood working supply store here in town to look at tools. I know my way around a router, drill press and chisels. Wish me luck.....
Title: Re: Gun stock from birch plywood
Post by: K_sqrd on April 26, 2016, 12:43:00 AM
Terry,
Here's an example of what someone has done...

http://www.network54.com/Forum/184474/thread/1394074307 (http://www.network54.com/Forum/184474/thread/1394074307)

Good luck and post some pix.
Title: Re: Gun stock from birch plywood
Post by: Scotchmo on April 27, 2016, 06:25:07 PM
I bought a Boyd's Blaster blank and I want to fit it to an HW97K. Stock makers I have contacted won't do it. Looks close to a DYI project at this time. Going to a wood working supply store here in town to look at tools. I know my way around a router, drill press and chisels. Wish me luck.....

Take it slow and measure often. I did a blue laminate Blaster for my D34 a couple years ago. I have another uninlet camo Blaster that I plan on inletting for my QB58 at some point. Though it will have to wait, as I just got a USFT and am busy getting it setup for Temecula.
Title: Re: Gun stock from birch plywood
Post by: vestlenning on May 15, 2016, 10:45:41 AM
Some finishing touches:

- A stainless steel washer as sleeve for the anti bear trap release button:

(http://barx.org/diverse/sag_qb58_09.jpg)

- Trigger shoe in place. Yes, it's upside down, feels better that way according to my finger:

(http://barx.org/diverse/sag_qb58_10.jpg)

- The gun after another two coats of varnish (a glossy marine grade type):

(http://barx.org/diverse/sag_qb58_11.jpg)
Title: Re: Gun stock from birch plywood
Post by: Slavia on May 15, 2016, 11:28:36 AM
Very nice!  Have a good Syttende Mai.
Title: Re: Gun stock from birch plywood
Post by: BenjiHunter on May 15, 2016, 03:20:24 PM
Very nice!  Have a good Syttende Mai.
+1
Title: Re: Gun stock from birch plywood
Post by: vestlenning on May 15, 2016, 03:33:59 PM
Thank you sirs!
Title: Excellent Job! Thank you for sharing.
Post by: Joe Brancato on May 16, 2016, 11:02:39 AM
Excellent Job!  Thank you for sharing.

What a great post.